RJ Fabricators LogoRJ Fabricators
Biogas Processing & Storage Plant
All Projects
Biogas · Renewable Energy

BIOGAS PROCESSING & STORAGE PLANT

Location
Amritsar, Punjab
Year
2024
Duration
18 Weeks
Project Value
₹2.8 Crore

Design, fabrication, and installation of a complete biogas processing facility including digesters, MS storage tanks, gas compression skids, and structural platforms for an agri-waste-to-energy project.

Custom FabricationCertified WeldingStructural Steel
Digester Volume
2 × 1,500 m³
Storage Tank
4 × 500 m³ MS
Design Pressure
1.5 bar (ASME VIII)
Weld Inspection
100% RT + UT
Material
IS 2062 / SA 516 Gr. 70
Coating System
3-coat epoxy + topcoat
01The Challenge

The project required pressure vessel fabrication to ASME standards in a compressed timeline, with zero margin for weld defects due to explosive gas containment requirements. Remote site access limited heavy lift equipment.

02Our Solution

We pre-assembled all major pressure components and vessels in our facility with 100% radiographic weld inspection. Site installation was planned in modular lifts achievable with 50T cranes available locally.

03The Result

Plant commissioned on schedule. All pressure vessels passed hydraulic and pneumatic tests first-time. Client has since ordered Phase II expansion (3× capacity).

Project Gallery
Biogas Processing & Storage Plant gallery 1
Biogas Processing & Storage Plant gallery 2
Biogas Processing & Storage Plant gallery 3
Start Your Project

HAVE A SIMILAR BIOGAS REQUIREMENT?

We've delivered projects like this across India. Tell us about your biogas project and we'll respond with a detailed assessment within 48 business hours.